Weld Services

EBDG employs professionally licensed engineers who are also certified welding inspectors (CWI) through the American Welding Society. This combination of theoretical knowledge and practical experience is an extremely powerful resource for our clients. Our team has demonstrated excellence in both aluminum and steel structure welding.

Capabilities

• New build and repair weld inspections

• Development of welding procedures

• Optimized pre- and post-weld heat treatment

• Focus on long term structure quality along with design for producibility (Better to Build & Better to Operate)

• USCG and ABS approved structure repair plans

• Forensic analysis of structural failures

• Thermal/structural Finite Element Analysis of welding heat input and distortion prediction

• Work in tandem with shipyard QA/QC personnel as onsite Owner’s Representatives

• Practical welding experience at all stages of vessel design

Case Study

USNS SBX-1

EBDG led a complex weld engineering and inspection project for the USNS SBX-1 X-band radar vessel, part of the United States Department of Defense (DoD) Missile Defense Agency. Project success was attributed to a strong team of industry experts including our certified weld inspector (CWI) licensed engineers.

EBDG developed an optimized weld procedure for an uncommon grade of steel for Tote Services, LLC, in support of work on the SBX-1. The challenge on the project was to develop a regulatory-approved weld procedure appropriate to the steel used for the hull of the SBX-1. The steel is ABS grade FH-36 low temperature steel, suitable for service in arctic conditions, able to retain higher impact toughness in very cold ambient temperatures when compared to more common ABS grade A steel.

The existing weld procedure required expensive and specialty post-weld heat treatment. EBDG's weld procedure was carefully designed to avoid the need for heat treatment, saving weeks of schedule and expense during each shipyard period.

The regulatory agencies in control of the approval and oversight of the procedure included the American Bureau of Shipping (ABS) and United States Coast Guard (USCG), in support of the DoD Military Sealift Command (MSC).

In the Media

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